Dyeing Process with Delay

Dyeing Process Time Analysis

This document outlines the standard operating procedure for a dyeing process, detailing each step, its expected duration, and space for recording actual times and reasons for any delays. It also includes a checklist for supervisors and officers to ensure quality control and proper maintenance throughout the process.

PROCESS NAME | PROCESS TIME | ACTUAL TIME | TIME RANGE | REASON OF DELAY

------- | -------- | -------- | -------- | --------

FILL WATER | 3 | | |

CHEMICAL INJECT | 2 | | |

FABRIC LOAD | 10 | | |

CAUSTIC INJECT AT 60' | 1 | | |

RAISE TEMP TO 70' | 5 | | |

H2O2 INJECT | 1 | | |

RAISE TEMP TO 98 | 14 | | |

RUN TIME | 45 | | |

COOL AT 80' | 5 | | |

DRAIN & FILL | 6 | | |

RAISE TEMP TO 90 | 10 | | |

RUN TIME | 10 | | |

DRAIN & FILL | 6 | | |

WASH | 10 | | |

DRAIN & FILL | 6 | | |

INJECT ACID | 1 | | |

RUN TIME | 10 | | |

CHECK PH | 2 | | |

ENZYME INJECT | 1 | | |

RUN TIME | 60 | | |

TEMP RAISE TO 80' | 10 | | |

RUN TIME | 5 | | |

DRAIN & FILL | 6 | | |

WASH | 5 | | |

DRAIN & FILL | 6 | | |

RAISE TEMP TO 60' | 3 | | |

CHECK PH | 2 | | |

INJECT LEVELLING | 1 | | |

SALT TRANSFER | 10 | | |

RUN TIME | 10 | | |

COLOR DOSING(50%) | 20 | | |

RUN TIME | 20 | | |

SODA DOSING | 45 | | |

CHECK SHADE | 60 | | |

DRAIN & FILL | 6 | | |

HOT WASH AT60'(5+10) | 15 | | |

DRAIN & FILL | 6 | | |

COLD WASH | 10 | | |

DRAIN & FILL | 6 | | |

INJECT ACID | 1 | | |

RUN TIME | 15 | | |

DRAIN & FILL | 6 | | |

WASH | 10 | | |

DRAIN & FILL | 6 | | |

INJECT CHEMICAL | 1 | | |

RAISE TEMP 95' | 15 | | |

RUN TIME | 10 | | |

DRAIN & FILL | 6 | | |

WASH | 10 | | |

DRAIN & FILL | 6 | | |

WASH | 10 | | |

CHECK SHADE | 10 | | |

DRAIN & FILL | 6 | | |

DOSE FIXER | 6 | | |

RUN TIME | 10 | | |

DRAIN & FILL | 6 | | |

WASH | 10 | | |

DRAIN | 3 | | |

UNLOAD | 15 | | |

SUPERVISOR CHECKING POINT | | SIGN | OFFICER CHECKING POINT | SIGN

------- | -------- | -------- | -------- | --------

1. M/C FILTER CLEANED: | | | LOT: | CYCLE TIME :

2. M/C OUTSIDE TANK CLEANED: | | | ABSORBENCY AFTER S/B: | PEROXIDE KILL :

3. COLOR MEASURING SPOON CLEANED | | | COLOR MIXING : | SODA MIXING :

4. UNLOAD ROLLER IS CLEANED: | | | ENZYME PH : | DYEING PH :

5. TROLLEY IS CLEANED | | | S/B WATER LEVEL : | DYEING WATER:

6. FABRIC COVERED AFTER UNLOAD | | | UNLOAD SHADE : |

PROCESS NAME	PROCESS TIME	ACTUAL TIME	TIME RANGE	REASON OF DELAY
FILL WATER	3
CHEMICAL INJECT	2
FABRIC LOAD	10
CAUSTIC INJECT AT 60'	1
RAISE TEMP TO 70'	5
H2O2 INJECT	1
RAISE TEMP TO 98	14
RUN TIME	45
COOL AT 80'	5
DRAIN & FILL	6
RAISE TEMP TO 90	10
RUN TIME	10
DRAIN & FILL	6
WASH	10
DRAIN & FILL	6
INJECT ACID	1
RUN TIME	10
CHECK PH	2
ENZYME INJECT	1
RUN TIME	60
TEMP RAISE TO 80'	10
RUN TIME	5
DRAIN & FILL	6
WASH	5
DRAIN & FILL	6
RAISE TEMP TO 60'	3
CHECK PH	2
INJECT LEVELLING	1
SALT TRANSFER	10
RUN TIME	10
COLOR DOSING(50%)	20
RUN TIME	20
SODA DOSING	45
CHECK SHADE	60
DRAIN & FILL	6
HOT WASH AT60'(5+10)	15
DRAIN & FILL	6
COLD WASH	10
DRAIN & FILL	6
INJECT ACID	1
RUN TIME	15
DRAIN & FILL	6
WASH	10
DRAIN & FILL	6
INJECT CHEMICAL	1
RAISE TEMP 95'	15
RUN TIME	10
DRAIN & FILL	6
WASH	10
DRAIN & FILL	6
WASH	10
CHECK SHADE	10
DRAIN & FILL	6
DOSE FIXER	6
RUN TIME	10
DRAIN & FILL	6
WASH	10
DRAIN	3
UNLOAD	15
SUPERVISOR CHECKING POINT			SIGN	OFFICER CHECKING POINT	SIGN
1. M/C FILTER CLEANED:				LOT:                                                              CYCLE TIME       :
2. M/C OUTSIDE TANK CLEANED:				ABSORBENCY AFTER S/B:                    PEROXIDE KILL  :
3. COLOR MEASURING SPOON CLEANED				COLOR MIXING                  :                    SODA MIXING  :
4. UNLOAD ROLLER IS CLEANED:				ENZYME PH                         :                     DYEING PH        :
5. TROLLEY IS CLEANED				S/B WATER LEVEL             :                     DYEING WATER:
6.FABRIC COVERED AFTER UNLOAD				UNLOAD SHADE                :