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COOLING
DOWN PROCESS(critical & light pink) |
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| PROCESS NAME |
PROCESS TIME |
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| FILL WATER |
3 |
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| CHEMICAL
INJECT |
2 |
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| FABRIC LOAD |
15 |
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| RAISE TEMP TO
60' |
2 |
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| CAUSTIC INJECT |
1 |
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| RAISE TEMP TO
70' |
5 |
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| H2O2 INJECT |
1 |
|
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| RAISE TEMP TO
98' |
14 |
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| RUN TIME |
60' |
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| COOL AT 80' |
10 |
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| DRAIN &
FILL |
6 |
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| RAISE TEMP TO
90 |
10 |
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| RUN TIME |
10 |
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| DRAIN &
FILL |
6 |
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| WASH |
10 |
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| DRAIN &
FILL |
6 |
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| INJECT ACID |
1 |
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| RUN TIME |
5 |
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| CHECK PH |
2 |
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| ENZYME INJECT |
1 |
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| RUN TIME |
60 |
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| TEMP RAISE TO
80' |
10 |
|
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| RUN TIME |
5 |
|
|
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|
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| DRAIN &
FILL |
6 |
|
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| WASH |
5 |
|
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| DRAIN &
FILL |
6 |
|
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| RAISE TEMP TO
65' |
5 |
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| CHECK PH |
2 |
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| INJECT LEVELING |
1 |
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| RUN TIME |
10 |
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| COLOR
DOSING(50%) |
25 |
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| RUN TIME |
10 |
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| SALT DOSING |
10 |
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| RAISE TEMP TO
85 |
10 |
|
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| RUN TIME |
25 |
|
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| COOL AT 65 |
10 |
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| RUN TIME |
10 |
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| SODA DOSING |
60 |
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| CHECK
SHADE(30-60) |
60 |
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| DRAIN &
FILL |
6 |
|
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| HOT WASH(5+10) |
15 |
|
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| DRAIN &
FILL |
6 |
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| COLD WASH |
10 |
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| DRAIN &
FILL |
6 |
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| INJECT ACID |
1 |
|
|
|
|
|
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| RUN TIME |
15 |
|
|
|
|
|
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| DRAIN &
FILL |
6 |
|
|
|
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| WASH |
5 |
|
|
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| DRAIN &
FILL |
6 |
|
|
|
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| INJECT
CHEMICAL |
1 |
|
|
|
|
|
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| RAISE TEMP 95' |
15 |
|
|
|
|
|
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| RUN TIME |
10 |
|
|
|
|
|
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| DRAIN &
FILL |
6 |
|
|
|
|
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| WASH |
10 |
|
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|
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| CHECK SHADE
&WASH |
10 |
|
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| DRAIN &
FILL |
6 |
|
|
|
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|
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| DOSE FIXER |
6 |
|
|
|
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|
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| RUN TIME |
10 |
|
|
|
|
|
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| DRAIN &
FILL |
6 |
|
|
|
|
|
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| WASH |
10 |
|
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| DRAIN |
3 |
|
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| UNLOAD |
15 |
|
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|
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| TOTAL |
10 HR 20' |
|
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| |
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|
OFFICER CHECKING POINT |
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|
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| 1. M/C FILTER CLEANED: |
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|
LOT: |
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| 2.
M/C OUTSIDE TANK CLEANED: |
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|
ABSORBENCY AFTER
S/B:
PEROXIDE KILL : |
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| 3.
COLOR MEASURING SPOON CLEANED |
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|
COLOR MIXING : SODA
MIXING : |
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| 4.
UNLOAD ROLLER IS CLEANED: |
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|
ENZYME PH :
DYEING PH : |
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| 5. TROLLEY IS
CLEANED |
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S/B WATER LEVEL :
DYEING WATER: |
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| 6.FABRIC
COVERED AFTER UNLOAD |
|
|
UNLOAD SHADE : |
|
|
|
|
S/B- Caustic-2% &
H2O2-2% |
|
|
|
|