Dyeing Process of (critical & light pink)














COOLING DOWN PROCESS(critical & light pink)

PROCESS NAME  PROCESS TIME





FILL WATER 3      


CHEMICAL INJECT 2      


FABRIC LOAD 15      


RAISE TEMP TO 60' 2      


CAUSTIC INJECT 1      


RAISE TEMP TO 70' 5      


H2O2 INJECT 1      


RAISE TEMP TO 98' 14      


RUN TIME 60'      


COOL AT 80' 10      


DRAIN & FILL 6      


RAISE TEMP TO 90 10      


RUN TIME 10      


DRAIN & FILL 6      


WASH 10      


DRAIN & FILL 6      


INJECT ACID 1      


RUN TIME 5      


CHECK PH 2      


ENZYME INJECT 1      


RUN TIME 60      


TEMP RAISE TO 80' 10      


RUN TIME 5      


DRAIN & FILL 6      


WASH 5      


DRAIN & FILL 6      


RAISE TEMP TO 65' 5      


CHECK PH 2      


INJECT LEVELING 1      


RUN TIME 10      


COLOR DOSING(50%) 25      


RUN TIME 10      


SALT DOSING 10      


RAISE TEMP TO 85 10      


RUN TIME 25      


COOL AT 65 10      


RUN TIME 10      


SODA DOSING 60      


CHECK SHADE(30-60) 60      


DRAIN & FILL 6      


HOT WASH(5+10) 15      


DRAIN & FILL 6      


COLD WASH 10      


DRAIN & FILL 6      


INJECT ACID 1      


RUN TIME 15      


DRAIN & FILL 6      


WASH 5      


DRAIN & FILL 6      


INJECT CHEMICAL 1      


RAISE TEMP 95' 15      


RUN TIME 10      


DRAIN & FILL 6      


WASH 10      


CHECK SHADE &WASH 10      


DRAIN & FILL 6       


DOSE FIXER 6      


RUN TIME 10      


DRAIN & FILL 6      


WASH 10      


DRAIN 3      


UNLOAD 15      


TOTAL 10 HR 20'




       
OFFICER CHECKING POINT


1. M/C FILTER CLEANED:         LOT:


2. M/C OUTSIDE TANK CLEANED:     ABSORBENCY AFTER S/B:                                      PEROXIDE KILL    :                                 


3. COLOR MEASURING SPOON CLEANED     COLOR MIXING                  :                                     SODA MIXING    :


4. UNLOAD ROLLER IS CLEANED:      ENZYME PH                         :                                                    DYEING PH          :


5. TROLLEY IS CLEANED       S/B WATER LEVEL             :                                                     DYEING WATER:


6.FABRIC COVERED AFTER UNLOAD     UNLOAD SHADE                : 



S/B- Caustic-2% & H2O2-2%



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