Bionature Dyeing Process







BIONATURE


PROCESS NAME  PROCESS TIME ACTUAL TIME TIME RANGE REASON OF DELAY
FILL WATER(COLD WATER) 3    

CHEMICAL INJECT 2      
FABRIC LOAD 15      
RAISE TEMP TO 55' 5      
INJECT ACID  2      
CHECK PH   (4.5) 5      
INJECT BIONATURE EASY 5      
INJECT RETROCELL BPL 5      
RUN TIME 60      
RAISE TEMP TO 90 10      
RUN TIME 10      
DRAIN & FILL 6      
WASH 10      
DRAIN & FILL 6      
RAISE TEMP TO 60' 5      
CHECK PH (6.5) 2      
INJECT LEVELLING 1      
SALT TRANSFER 10      
RUN TIME 10      
COLOR DOSING(50%) 30      
RUN TIME 20      
SODA DOSING 45      
CHECK SHADE  60      
DRAIN & FILL 6      
COLD RINSE 10      
DRAIN & FILL 6      
HOT WASH AT60'(5+10) 15      
DRAIN & FILL 6      
INJECT ACID 1      
RUN TIME 15      
DRAIN & FILL 6      
WASH 10      
DRAIN & FILL 6      
INJECT CHEMICAL 1      
RAISE TEMP 95' 10      
RUN TIME 10      
DRAIN & FILL 6      
WASH 10      
CHECK SHADE 10      
DRAIN & FILL 6      
DOSE FIXER 5      
RUN TIME 15      
DRAIN & FILL 6      
WASH 10      
DRAIN 3      
UNLOAD 15      

8:35



SUPERVISOR CHECKING POINT       SIGN OFFICER CHECKING POINT SIGN
1. M/C FILTER CLEANED:        LOT:                                                            CYCLE TIME:  
2. M/C OUTSIDE TANK CLEANED:     ABSORBENCY AFTER S/B:                    PEROXIDE KILL  :  
3. COLOR MEASURING SPOON CLEANED     COLOR MIXING                  :                    SODA MIXING  :  
4. UNLOAD ROLLER IS CLEANED:        ENZYME PH                         :                     DYEING PH        :  
5. TROLLEY IS CLEANED       S/B WATER LEVEL             :                     DYEING WATER:  
6.FABRIC COVERED AFTER UNLOAD     UNLOAD SHADE                :   
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